Determine the correct exposure time / white balance and colour correction

Unlike photography, exposure is not determined by aesthetics, but by the requirements of the application. What feature needs to be visible and identifiable, e.g. by high contrast. A correctly adjusted camera will prevent the areas of interest from being overexposed (light) or underexposed (dark). The following steps will guide you through setting the shutter speed, aperture and gain of a machine vision camera. 

Start with a neutral scene: Begin with a scene that has even lighting and neutral colors. A white paper or our checkerboard target is easy to identify and focus on. This will help you to accurately estimate exposure time without color bias. For focusing our Testchart can be used. The actual product can be used later. 

Set exposure time: Adjust ExposureTime to control the amount of time the camera's sensor is exposed to light. Higher values allow more light in, while lower values reduce the amount of light collected by the sensor. For a quick initial setting, you can use ExposureAuto. The industrial camera will adjust the ExposureTime to achieve a uniform calculated grey value (ExpectedGreyValue) across the entire image. Once this starting point has been established, ExposureAuto should be set to Off and ExposureTime can be adjusted manually. Whenever the cursor is moved over the image, Galax Viewer will display the RGB values below the image. This can help identify over- or under-exposed areas. 

Adjust aperture: The primary function of the aperture is to define the depth of field. Depth of field is often not specified down to the millimeter, but rather an area that needs to be in focus. This provides the opportunity to collect more light with a wider aperture (lower f-stops) and allow shorter exposure times.

Set gain or digital shift: In low light conditions, with short exposure times due to cycle time or with moving objects, it may not be possible to achieve the correct brightness. In these cases, analogue Gain or DigitalShift can be used to amplify the sensor signal and brighten the images. These functions introduce noise into the image and should be used as little as possible.

Test with varying lighting conditions: If it is relevant to your application, test the camera in a variety of lighting conditions that are relevant to your application to ensure that the exposure settings you have chosen work well in different scenarios.

After the exposure settings have been found, the next step is to adjust the white balance to ensure accurate color representation. Use a white or neutral-colored reference target in the scene and adjust the camera settings to remove any color cast.

Use a white balance card or grey target: Place a white paper or neutral grey target in the scene. This will provide a reference for accurate color reproduction. Like ExposureAuto, WhiteBalanceAuto performs its calculations on the entire image by default. AWBROI allows you to define a region of interest for the white balance algorithm.

Select a white balance mode: The camera features three white balance modes: Off, Once and Continuous. While in Continuous mode the machine vision camera will constantly adjust the three-color channels to achieve a uniform image. In Once, the calculation will be performed a single time, and the results will be stored as BalanceRatio for each channel. The mode Off will be automatically set after a single Once white balance execution. In addition, an experienced user can set the three channels manually after calculating the values with color calculation target. 

Adjust the color temperature: The industrial camera allows manual color temperature adjustment, which can be fine-tuned to achieve a natural color balance. Cooler temperatures (higher Kelvin values) make the image bluer, while warmer temperatures (lower Kelvin values) tint it amber. The default color temperature is set to LightSourcePreset=Daylight6500K. 

Evaluate colors: Check the colors in the image to ensure they appear natural and accurate. If possible, compare the captured colors with known reference colors to ensure accurate color reproduction. If the reference colors are more or less vivid, the saturation mode can help in this situation. A value of 0 produces a monochrome image, while a value of 128 enhances the colors. The SaturationMode is independent of the LightSourcePreset.

Iterate and fine tune: Iterate between exposure and white balance adjustments until you get a well-exposed image with accurate colors.

During the course of 2022 DAHENG introduced new FPGAs to all MERCURY2 models. The FPGA (Field Programmable Gate Array) is responsible for collecting the data from the image sensor and all in-camera algorithms. The benefit of the new FPGA is greater computation power which results in better performance and new functions. Besides new functions like Event Control, basic image alteration methods were added. These include binning, decimation, mirroring, digital shift, burst mode and image processing options like sharpen and noise reduction.

Old FPGA models provided the white balance and color correction function AWBLampHouse, located at AnalogControl. This function is replaced with the new FPGA. A similar, more refined functionality can now be found in
ColorTransformationControl, described in the paragraph above. ColorTransformationControl provides a more ideal default state and a natural appearance of the image. 

If you are using old and new FPGA cameras together in an application, LightSourcePreset should be set to Off. The camera will be similar to old FPGA cameras, the white balance can be performed manually or with BalanceWhiteAuto as with AWBLampHouse. With the BalanceWhiteAuto parameter now located at ColorTransformationControl, the AWBLampHouse is still available under AnalogControl for white balance preset control. Please note that while the new white balance and color correction is used, AWBLampHouse should be set to the default value Adaptive. If not, the colors may not be displayed correctly.

Unfortunately, it is not possible to upgrade old FPGA models to the new ColorTransformationControl.