Line Lights for Machine Vision Applications
Reliable line scan lighting is essential when a vision system needs to inspect moving products at production speed. Unlike an area scan system, a line scan camera records one narrow line at a time, so the quality of the final image depends on consistent illumination throughout the complete scan.
VA Imaging supplies line lights for UK machine vision applications ranging from web and print inspection to quality control on glass, metals, electronics, packaging and continuous materials.
The range includes the VA-LLS5 standard line light and VA-LLHB2 high-brightness series, with emitting lengths from 100 to 1500 mm. Dedicated United Kingdom support is available when you need help matching the light to the camera, working distance or production requirements.
How Does Line Scan Illumination Work?
Line scan illumination concentrates light onto the narrow area being captured by the camera.
As the product moves, the camera records successive lines and combines them into a complete image. The lighting therefore needs to remain strong and consistent from one captured line to the next.
This approach is particularly effective for:
- Continuous webs and rolls
- Long manufactured parts
- Fast conveyor systems
- Printed materials
- Glass and sheet products
- Textiles
- Electronics
- Surfaces requiring high-resolution defect inspection
Rather than illuminating a large scene unnecessarily, the line light directs its output towards the active inspection area.
VA-LLS5 or VA-LLHB2: Which Series Should You Choose?
The most suitable line light depends on what the vision system needs to reveal.
Moving Webs, Film and Continuous Materials
Web inspection requires even illumination across the full material width as it moves through the production process.
Applications can include paper, plastic film, foil, textiles and other continuous products. Consistent light across the width helps prevent brightness variation from being interpreted as a change in the material itself.
Print and Packaging Inspection
Print inspection depends on clear contrast between printed information and its background.
Line scan lighting can support inspection of characters, patterns, labels, registration marks and other printed features while packaging or material moves through the production line.
Surface and Defect Inspection
Scratches, dents, marks and changes in texture can be difficult to detect if the lighting angle is unsuitable.
For reflective or textured materials, the position of the line light is therefore just as important as its intensity.
Glass and Transparent Materials
Transparent and reflective materials require careful control of illumination geometry.
Glass may both transmit and reflect light, so camera position, working distance and light angle should be determined around the particular defect or feature the system needs to detect.
Electronics and PCB Inspection
Line scan lighting can also be used where electronic assemblies or PCBs move through an automated inspection process.
The lighting should be configured around the component, surface or printed detail that needs to remain visible to the camera.
VA-LLS5 or VA-LLHB2: Which Series Should You Choose?
VA Imaging offers two line light ranges for different levels of illumination.
| Specification | VA-LLS5 Standard Line Light | VA-LLHB2 High-Brightness Line Light |
|---|---|---|
| Type | Standard line light | High-brightness line light |
| Emitting lengths | 100–1500 mm | 100–1500 mm |
| Emitting width | 25 mm | 25 mm |
| Power | 29–432 W* | 52–750 W* |
| Cable | 4 or 6 poles* | 4 or 6 poles* |
| Supply | 48 V current-controlled | 48 V current-controlled |
| Typical selection | General line scan inspection | High-speed or higher-intensity requirements |
*Varies by model.
The VA-LLS5 is a practical choice for general industrial line scan systems where stable, focused illumination is required across the field of view.
The VA-LLHB2 is intended for applications that demand greater illumination intensity, particularly when the inspection runs at a high line rate or the camera has only a short exposure period.
Performance Factors to Check Before Selecting a Line Light
A reliable line scan image depends on several factors working together.
Line Rate and Exposure
A higher line rate gives the sensor less time to collect light.
Where exposure times become very short, the illumination needs to deliver sufficient intensity during each captured line. Increasing camera gain alone is not always an ideal substitute, as it can also affect image quality.
Illumination Across the Scan Width
The light should cover the complete area viewed by the camera.
If illumination drops towards one side of the inspection width, the final image may show unwanted variation that makes automated evaluation less reliable.
Stability Over Time
A line scan image is constructed from many sequential exposures.
If light output varies between those exposures, the variation can appear as repeated bright and dark bands. Stable illumination and a suitable power supply therefore contribute directly to repeatable inspection.
Working Distance and Position
The mounting distance influences both light intensity and the area being illuminated.
Line light position should be considered alongside the lens field of view, inspection width and available installation space.
Surface Finish
Glossy metal, matte plastic, glass, printed material and textiles all interact with illumination differently.
The light angle and wavelength should therefore be selected according to the surface and the defect or feature that needs to become visible.
Colour and Wavelength Selection
Changing the wavelength can improve the contrast between a feature and its background.
White illumination is a useful starting point for many general inspection systems. Depending on the application and configuration, Red, Green, Blue, UV and IR options can also be considered.
A different wavelength may be useful when:
- Two colours need stronger separation
- Printed detail has poor contrast
- A surface reacts strongly to visible illumination
- UV-responsive features need to be detected
- IR provides better material differentiation
- Ambient light needs to be controlled more effectively
The camera sensor also needs to be sufficiently sensitive to the selected wavelength.
Electrical and Mechanical Integration
The line light needs to be integrated correctly into the wider machine vision system.
Both VA-LLS5 and VA-LLHB2 line lights use a stable, current-controlled 48 V supply. Compatible VA-PS4-CD power supplies should be selected according to the electrical requirement of the chosen model.
Depending on model size and power, a 4-pole or 6-pole cable connection is required.
Before installation, verify:
- Light model and power consumption
- Compatible supply
- Cable configuration
- Cooling requirements
- Mechanical clearance
- Working distance
- Camera position
- Machine control requirements
Checking these requirements early can prevent unnecessary changes during installation or commissioning.
Before Specifying a Line Scan Light
Common Line Scan Lighting Problems
The image is too dark at production speed
Check the exposure time, working distance and available light output. A high-brightness line light may be required when exposure times are particularly short.
One side of the image is darker
Check whether the complete field of view is covered and whether the line light is correctly aligned.
Bands appear across the finished image
Repeated bright or dark bands can indicate instability in the lighting or power configuration.
Reflective surfaces hide defects
Adjust the lighting angle so direct reflections do not dominate the image. The best position depends on the surface and defect being inspected.
The feature is visible but contrast is poor
Consider changing the light angle, exposure or wavelength rather than simply increasing brightness.
Frequently Asked Questions About Line Scan Lighting
Discuss Your Line Scan Application with Our UK Team
A successful line scan system depends on the camera and illumination working together under real production conditions.
If you are specifying lighting for a new inspection system or improving an existing production line, contact the VA Imaging UK support team with your camera, inspection width, working distance, line speed and material details. We can help you evaluate the most appropriate line lighting setup for the application.
Ask Our UK Machine Vision TeamReviews VA Imaging
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The cameras are a great value for money and the lenses also. The software is outdated and needs refreshing. It took me considerable amount of time to discover how to access the camera features. The cameras are a great value for money and the lenses also. The software is outdated and needs refreshing. It took me considerable amount of time to discover how to access the camera features.
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These people know their subject. Thanks to their help, I was able to successfully complete my machine vision project. They are competent in optics and that makes the difference. Delivery and post-d... These people know their subject. Thanks to their help, I was able to successfully complete my machine vision project. They are competent in optics and that makes the difference. Delivery and post-delivery service at the highest level.
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