Structured Light Camera for 3D Machine Vision
Structured light cameras help industrial systems understand the physical shape of objects and workspaces. By capturing height, distance, contours and spatial position, they provide information that cannot be obtained directly from a standard two-dimensional image. VA Imaging supplies structured light cameras for robotics, inspection, research, logistics and OEM integration throughout the United Kingdom. The portfolio includes compact USB cameras, industrial Ethernet models and polarised solutions for selected applications involving glossy or reflective materials. UK manufacturers, system integrators, universities, automation specialists and equipment developers can work with VA Imaging to compare camera options around the actual imaging task. Working distance, measurement area, surface condition, movement and software integration should all be considered before a structured light camera is selected.
What Is a Structured Light Camera?
A structured light camera is a 3D imaging device that projects a known light pattern onto a target. One or more sensors capture the pattern from a calibrated viewing position, and the system calculates depth from the way the pattern shifts across the surface.
Unlike a conventional industrial camera, it does not only record brightness, colour and contrast. It also provides information about distance and physical geometry.
The camera can therefore help an automated system distinguish between objects that appear similar in a flat image but have different heights, shapes or positions.
Since the projected pattern creates additional visual features, structured light can also be useful for objects with plain or low-texture surfaces. These targets may provide too few natural reference points for passive 3D methods.
From Projected Light to 3D Measurements
Structured light is an active form of 3D imaging. The 3D camera system does not simply observe the available light within a scene. It projects a carefully defined pattern onto the target and records how that pattern appears across the object.
The projected design may contain dots, stripes, lines or another coded arrangement. Flat areas, raised features, curved surfaces and objects at different distances alter the position and appearance of the pattern. Because the geometry between the projector and sensor is calibrated, these changes can be converted into depth measurements.
The camera combines the measurements to create a depth image, point cloud or other three-dimensional representation of the visible scene.
This allows connected software to assess where an object is located, how it is orientated and how its surface changes across the measurement area.
How Does a Structured Light Sensor Camera Work?
The imaging process starts with the projector illuminating the target. The pattern is sent towards the object from a known position, while the imaging sensor observes it from a different angle.
The camera software identifies the projected features and compares their captured positions with the calibrated reference. The displacement of each feature is then used to calculate its distance from the camera.
These depth values are brought together to create a three-dimensional dataset. Depending on the model and software, this may be available as a depth map, XYZ point cloud, infrared image, colour image or combined RGB-D output.
The exact calculation method can differ between products. Some systems use projector-camera triangulation, while others use an active stereo arrangement. In each case, the projected pattern provides the reference needed to reconstruct the scene.
Where Structured Light Adds Value
Structured light is particularly useful when an application depends on geometry rather than only surface appearance. It can reveal whether an object is raised, recessed, distorted, correctly positioned or occupying a particular volume.
This makes the technology relevant to a range of UK industrial and technical environments.
Industrial Applications for Structured Light Cameras
Automated Picking and Robot Guidance
Structured light cameras provide the depth data robots need to locate parts, determine their orientation and calculate suitable gripping positions.
Typical applications include bin picking, machine tending, depalletising, pick-and-place automation, packaging and assembly.
Inspection Based on Shape and Height
Structured light can detect geometric differences that may not be visible through colour or contrast alone, including warpage, incorrect alignment and dimensional variation.
The captured depth data can be used to inspect height, profile, flatness, surface shape and assembly completeness.
Parcel and Material Handling
In warehouses and distribution centres, structured light cameras can support parcel dimensioning, volume estimation, sorting, object separation and robotic handling.
Conveyor speed, exposure time and synchronisation should be considered when objects move through the measurement area.
Research, Development and OEM Equipment
Structured light cameras can be integrated into laboratory systems, specialist machinery, automated test equipment, medical technology and new product designs.
Software access, processing requirements, mounting, power, thermal conditions and available installation space should be reviewed during development.
Start With the Measurement Problem
Camera selection should begin with the required measurement result rather than resolution or maximum range alone.
Capture Volume
Define the complete three-dimensional area that must be measured, including the width, height and nearest and furthest visible surfaces.
The camera must provide usable depth data across the entire working area, not only at its maximum stated distance.
Required Detail
Establish the smallest feature, height difference or positional change the system needs to detect.
Accuracy and repeatability should be evaluated at the intended working distance and field of view.
Object Behaviour
Consider whether the target is stationary, travelling on a conveyor or viewed from a camera mounted on a moving robot.
Faster applications may require shorter exposure, rapid acquisition, external triggering or synchronisation.
Material and Finish
Matte surfaces are generally easier to capture than polished, transparent, very dark or strongly curved objects.
Representative samples should be tested whenever the material may affect pattern visibility.
Integration Environment
The camera must fit the mechanical, electrical and software architecture of the complete system.
Review the interface, cable length, mounting position, housing, processing resources, SDK support and required data output.
Reflective and Glossy Targets
Glossy surfaces can redirect the projected pattern and produce gaps, false points or unstable measurements. Polarised structured light cameras may reduce certain reflection-related effects on coated, polished and reflective materials.
Performance still depends on the material, surface angle, curvature, camera position and surrounding illumination. Testing the actual object under realistic conditions remains the most reliable approach.
Structured Light in Changing Lighting Conditions
The projected pattern must remain visible to the camera for reliable depth calculation. Strong ambient illumination can reduce its contrast and make the projected features more difficult to detect.
This is important in UK facilities where an imaging station may be positioned near windows, loading bays, skylights or frequently opened doors. Light levels can change throughout the day and across different seasons.
Testing only under controlled development conditions may therefore provide an incomplete picture of performance. The camera should also be assessed under the brightest and most variable lighting expected in the final installation.
Mechanical shielding, revised camera positioning or control of the surrounding illumination may improve consistency.
Choosing Between USB and Ethernet
USB structured light cameras can be practical when the camera and host computer are installed close together. They are often considered for compact inspection stations, laboratories, development systems, prototypes and equipment with an integrated computer.
Ethernet cameras offer more flexibility where longer cable routes are required or the camera must be positioned farther from the processing system. They may also fit more naturally into larger machines and established industrial networks.
The interface should be chosen as part of the full system design. Cable distance, bandwidth, power, housing, installation environment and software support all contribute to the decision.
USB or Ethernet connectivity does not by itself determine the quality of the 3D measurement.
Frequently Asked Questions About Structured Light Cameras
Structured Light Camera Support in the United Kingdom
Share the object dimensions, installation distance, required field of view, surface material, movement and measurement tolerance with VA Imaging.
Our team can help compare USB, Ethernet and polarised structured light camera options for the application.
Discuss Your Structured Light Camera Project
Reviews VA Imaging
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10Absolutely thrilled
I am absolutely thrilled with the MER2-160-227U3M camera I purchased from VA-Imaging. The camera exceeds my expectations in every way. The image quality is sharp and clear, even with fast movements... I am absolutely thrilled with the MER2-160-227U3M camera I purchased from VA-Imaging. The camera exceeds my expectations in every way. The image quality is sharp and clear, even with fast movements. Installation was straightforward. VA-Imaging's customer service was also outstanding. They were very helpful in answering my questions and delivered the camera quickly and securely.
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8Cameras are a great value for money
The cameras are a great value for money and the lenses also. The software is outdated and needs refreshing. It took me considerable amount of time to discover how to access the camera features. The cameras are a great value for money and the lenses also. The software is outdated and needs refreshing. It took me considerable amount of time to discover how to access the camera features.
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10Easy to deal with
Its a pleasure to contact with the sales department. They are very polite and always ready to help. Our orders are always delivered on time and the communication is easy and simple. High quality pr... Its a pleasure to contact with the sales department. They are very polite and always ready to help. Our orders are always delivered on time and the communication is easy and simple. High quality products.
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10embedded camera
We initially explored several embedded vision camera and USB3 camera options for our application. Our main priorities were compact dimensions and keeping the required software development to a mini... We initially explored several embedded vision camera and USB3 camera options for our application. Our main priorities were compact dimensions and keeping the required software development to a minimum. We selected a VEN-161 boardlevel camera. It was easy to integrate and USB3 Vision interface allowed our software team to get started quickly. The sales guy was very helpful with selecting the hardware for us. We are happy that we selected the USB3 board-level camera instead of a Mipi embedded vision camera as we didn't require now the additional driver development.
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10Excellent
It was easy and quick process from ordering to receiving. One personal message from the team is making it even better. Thanks It was easy and quick process from ordering to receiving. One personal message from the team is making it even better. Thanks
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10Excellent quality material and attentive and reliable supplier
In the commercial phase we had maximum support and delivery times were respected. The material is quite good with low and competitive costs. In the commercial phase we had maximum support and delivery times were respected. The material is quite good with low and competitive costs.
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10Fast cable delivery
I had ordered a camera but forgotten to include the required cable. the cable was ordered and delivered very fast. I had ordered a camera but forgotten to include the required cable. the cable was ordered and delivered very fast.
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8Fast delivery
Fast delivery even without paying the speed premium Fast delivery even without paying the speed premium
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9Fast Delivery and good quality!
A very good company, I will continue to cooperate next time! A very good company, I will continue to cooperate next time!
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10Fast service
Extremely fast service. I got the camera next day. Highly recommend the seller! Thank you! Extremely fast service. I got the camera next day. Highly recommend the seller! Thank you!
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8.5Good Experience
Top, good experience. Very attentive and quick to respond. Product arrived in good condition. Top, good experience. Very attentive and quick to respond. Product arrived in good condition.
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10Good products and services
Lead time are a bit long but they VA imaging is a reliable provider that simply does what it says. Each time we needed to talk to someone, we had a proper client service with real listening and the... Lead time are a bit long but they VA imaging is a reliable provider that simply does what it says. Each time we needed to talk to someone, we had a proper client service with real listening and the will to find solutions.
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8Good quality and fast delivery
So far, all components meet expectation, it would be great, though, if 3d models for all components were available. So far, all components meet expectation, it would be great, though, if 3d models for all components were available.
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10Great
These people know their subject. Thanks to their help, I was able to successfully complete my machine vision project. They are competent in optics and that makes the difference. Delivery and post-d... These people know their subject. Thanks to their help, I was able to successfully complete my machine vision project. They are competent in optics and that makes the difference. Delivery and post-delivery service at the highest level.
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9Great customer service, fast delivery.
Unfortunately they could not help me finding a suitable camera+lens combination for a specific application, but they even assigned a physicist to my query. Unfortunately they could not help me finding a suitable camera+lens combination for a specific application, but they even assigned a physicist to my query.
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10Great customer support, products and prices
I contacted GeT Cameras to help out with selecting the best camera and lens solution for me. They provided great support. I ordered with express and received the products 2 days later :) I contacted GeT Cameras to help out with selecting the best camera and lens solution for me. They provided great support. I ordered with express and received the products 2 days later :)
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9Great prices, great service, everything great
Bought quite a few cameras from these guys, prices are great, service is great, delivery times of the hardware is also very nice. Bought quite a few cameras from these guys, prices are great, service is great, delivery times of the hardware is also very nice.
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10Great products. Excellent support.
GeT Cameras in Germany made some photo's of our products to show the performance of their cameras and they looked perfect. Recently we purchased a camera with lens, and LED lights. We are not exper... GeT Cameras in Germany made some photo's of our products to show the performance of their cameras and they looked perfect. Recently we purchased a camera with lens, and LED lights. We are not experienced with machine vision but the installation worked out fine. After installation on our laboratory we were surprised again of the high quality of the photos and the versatility of this system. (options in Galaxy viewer and integration in Python. Recently we had an issue with the software and the customer support was able to give us the relevant information to fix it within one day. The next time we need a camera we will not be looking to other suppliers but contact GeT Cameras immediately.
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10Great service
I needed a replacement part for a camera - not only was it delivered almost two weeks earlier than expected, but it also arrived well packaged. I needed a replacement part for a camera - not only was it delivered almost two weeks earlier than expected, but it also arrived well packaged.
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10Great support and inhouse knowledge of the cameras
First I was a little bit sceptic about buying online industrial cameras. It’s a critical part for our machine. For a new product development there was a lot of price pressure. We needed a cheap cam... First I was a little bit sceptic about buying online industrial cameras. It’s a critical part for our machine. For a new product development there was a lot of price pressure. We needed a cheap camera. I called them and Caspar was providing great support. He even advised a cheaper camera than I had in mind. I was just surprised by the inhouse knowledge of get cameras about machine vision. Never expected this from a webshop. The image an built quality of the camera is also great. The camera feels and operates the same as our Basler cameras.
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10Great support by email
I ordered a 20MP USB3 camera including a lens 2 months ago for a datamatrix code reading application. In the beginning I was sceptic because of the low prices, but support by email was great. They ... I ordered a 20MP USB3 camera including a lens 2 months ago for a datamatrix code reading application. In the beginning I was sceptic because of the low prices, but support by email was great. They advise a lens and provided additional technical information. Unfortunately they don't offer a loan service, but I decided to try it. I had the cameras in house within 2 weeks and connection was easy. The SDK looks like the SDK from Basler so I felt directly comfortable with it. The camera and lens was a perfect match and now I'm able to read small DMC codes on large products with just a single camera.
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10Great support while selecting a lens
We have bought a 20MP camera and lens with extension tubes to use it as a digital microscope in our lab. The support with selecting a lens was great. Connecting the USB3 camera was easy. We receive... We have bought a 20MP camera and lens with extension tubes to use it as a digital microscope in our lab. The support with selecting a lens was great. Connecting the USB3 camera was easy. We received everything on time.
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10High quality
High quality components and service! My order was handled quickly and arrived ahead of schedule. Would recommend. High quality components and service! My order was handled quickly and arrived ahead of schedule. Would recommend.
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10I like the quality and price of the camera
I bought a camera and lens. It was delivered fast. Connecting was easy using their quickstep article. The image quality is really great. I bought a camera and lens. It was delivered fast. Connecting was easy using their quickstep article. The image quality is really great.
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10It is important to have a skilled and efficient team of workers to get the goods efficiently.
Maintained a good relationship and very good communication from start to finish to purchase the item. Maintained a good relationship and very good communication from start to finish to purchase the item.
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10Just great
Needed a customized lens with fixed iris and I just needed 10 pieces. They where able to do it for just a few euro's extra per lens. Great service Needed a customized lens with fixed iris and I just needed 10 pieces. They where able to do it for just a few euro's extra per lens. Great service
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9Outstanding products and customer service
The customer service staff was friendly, easy to approach and helped us select the appropriate products which fit our use case perfectly. The customer service staff was friendly, easy to approach and helped us select the appropriate products which fit our use case perfectly.
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10Outstanding products and customer service
Get Cameras were extremely kind to sponsor us with some amazing equipment for our RoboCup student team, Delft Mercurians. We had no issues with the cameras, they perform as advertised and enabled u... Get Cameras were extremely kind to sponsor us with some amazing equipment for our RoboCup student team, Delft Mercurians. We had no issues with the cameras, they perform as advertised and enabled us to continue with the project and the company was extremely supportive of us overall. The customer service staff was friendly, easy to approach and helped us select the appropriate products which fit our use case perfectly.
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8Perfect customer interaction
Good site and perfect customer interaction. Good site and perfect customer interaction.
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10Products delivered sooner than promised
Ordered products were delivered sooner than promised, all ordered items were included in the package and we had no problems to make them work (cameras work with the attached software and with Matlab). Ordered products were delivered sooner than promised, all ordered items were included in the package and we had no problems to make them work (cameras work with the attached software and with Matlab).
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10Professional support, fast delivery and good product.
I liked that your team helped me chose the needed equipment by my description. The items that i have ordered are exactly what i have looked for. I liked that your team helped me chose the needed equipment by my description. The items that i have ordered are exactly what i have looked for.
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10Prompt responses to many questions
Prompt responses to our many questions. A good selection of cameras despite shortages elsewhere in the industry and we have been able to specify some of these cameras to keep projects moving forwar... Prompt responses to our many questions. A good selection of cameras despite shortages elsewhere in the industry and we have been able to specify some of these cameras to keep projects moving forward. We continue to buy regularly.
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10Prompt shipment
Reachable by phone and smooth cooperation. Invoice provided without the need for extra requesting for it. Reachable by phone and smooth cooperation. Invoice provided without the need for extra requesting for it.
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10Quick responses and good selection of cameras
Prompt responses to our many questions. A good selection of cameras despite shortages elsewhere in the industry and we have been able to specify some of these cameras to keep projects moving forwar... Prompt responses to our many questions. A good selection of cameras despite shortages elsewhere in the industry and we have been able to specify some of these cameras to keep projects moving forward. We continue to buy from Get-Cameras regularly.
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10Quick shipping and excellent customer service
The customer service is quick, friendly and helpful, shipping takes place fast and the quality of cameras and accessoires is excellent. Very useful is also the provided software, including coding e... The customer service is quick, friendly and helpful, shipping takes place fast and the quality of cameras and accessoires is excellent. Very useful is also the provided software, including coding examples to implement the cameras in our systems.
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10Quick shipping and excellent customer service
The customer service is quick, friendly and helpful, shipping takes place fast and the quality of cameras and accessoires is excellent. Very useful is also the provided software, including coding e... The customer service is quick, friendly and helpful, shipping takes place fast and the quality of cameras and accessoires is excellent. Very useful is also the provided software, including coding examples to implement the cameras in our systems.
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10Really nice products
i called them and they proposed the camera, lens and light setup. I received everything 2 days later. Tested it and it works. I didn't expect such a good image quality for the total set price. They... i called them and they proposed the camera, lens and light setup. I received everything 2 days later. Tested it and it works. I didn't expect such a good image quality for the total set price. They recommended the cheapest camera they had, but it's perfect for detecting the defects on my products.
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9Suitable product for us
We already have several of your cameras. These are for stock only. Since we are taking them into stock, that means we are happy with them. Only lead time is little bit longer. We already have several of your cameras. These are for stock only. Since we are taking them into stock, that means we are happy with them. Only lead time is little bit longer.
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10The German-speaking customer service team is very attentive to our needs.
We greatly value our collaboration with VA Imaging. The German-speaking account managers always address our individual requirements and consistently find suitable solutions, even for last-minute ch... We greatly value our collaboration with VA Imaging. The German-speaking account managers always address our individual requirements and consistently find suitable solutions, even for last-minute changes. Thanks to their support and flexibility, we have always been able to implement our projects quickly and smoothly. Thank you for the excellent collaboration!
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8Very good service
We are very happy with the quality of goods and services. We are very happy with the quality of goods and services.
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10Very good value for money
The camera arrived on schedule and gives excellent images. Very good value for money. The SDK makes it very easy to acquire images into a program of my own written using C++Builder (about 2 hours p... The camera arrived on schedule and gives excellent images. Very good value for money. The SDK makes it very easy to acquire images into a program of my own written using C++Builder (about 2 hours programming).
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10Very happy with the support
I was using cameras from a German competitor, but I was not happy with the support. They contacted me and we where able to select a camera with the same sensor. I received the camera within 2 days.... I was using cameras from a German competitor, but I was not happy with the support. They contacted me and we where able to select a camera with the same sensor. I received the camera within 2 days. It took me half a day to implement their SDK into my software so it was relative easy.
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10Very helpful customer service
We needed a vision camera for our project very urgently. They where able to deliver it in a few days time. They responded quick to my emails also when I needed support. They send me an article how ... We needed a vision camera for our project very urgently. They where able to deliver it in a few days time. They responded quick to my emails also when I needed support. They send me an article how to quickly install the camera and set the most important parameters. it was very helpfull and within half an hour we had a good live view image. We have also ordered the lens they advised. It provides a nice and sharp image.
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10Very pleasant contact, quick response
My questions were answered very quickly. The right camera was determined quickly and the order placed immediately. Camera delivered within two days. I hope to do business again in the future! My questions were answered very quickly. The right camera was determined quickly and the order placed immediately. Camera delivered within two days. I hope to do business again in the future!
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10Very smooth transaction
Great seller, good comunication, ship very fast. Great seller, good comunication, ship very fast.
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